2-Position Ignition Key Switch for Polaris Big Boss & Sportsman 400 425 500 1996-1999
2-Position Ignition Key Switch for Polaris Big Boss & Sportsman 400 425 500 1996-1999
SKU:RM05022
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2-Position Ignition Key Switch for Polaris - RM05022
Polaris Big Boss, Scrambler, Sportsman, Magnum and Xplorer 400 / 425 / 500 - 1996-1999
A brand new aftermarket two position ignition key switch supplied under RMSTATOR part number RM05022, made as a direct replacement for the original unit fitted across the late nineties Polaris utility and sport range - Big Boss, Scrambler, Sportsman, Magnum and Xplorer in 400, 425 and 500 form. The key switch is the component that makes and breaks the main ignition circuit, and after two decades of vibration, mud and moisture the contacts inside the original barrel are usually the weak link.
A worn switch tends to fail intermittently rather than outright: the engine cuts on rough ground, the machine will not start until the key is worked in the barrel, or the electrics drop out and return on their own. This replacement is a plug-and-play direct fit with a four wire, single plug layout and a two position off and on action, measuring 55 mm long by 37 mm wide by 37 mm high. Two keys and a connector are supplied so the loom needs no cutting. Every switch is bench tested before dispatch.
Key Features
- Brand new aftermarket two position ignition key switch
- Direct replacement for the original Polaris unit
- Plug-and-play, direct fit, easy installation
- Four wires on a single plug
- Two positions, off and on
- Two keys and a connector included
- Every unit is tested before dispatch
Technical Specs
| Specification | Detail |
|---|---|
| Height | 37 mm |
| Length | 55 mm |
| Width | 37 mm |
| Number of wires | 4 |
| Number of plugs | 1 |
| Number of keys | 2 |
| Number of positions | 2 (Off / On) |
| Connector | Included |
| RMSTATOR part number | RM05022 |
Vehicle Fitment Guide
Years shown are the overall coverage span for this part. Please confirm against the OEM part number on your original unit before ordering.
| Make & Model | Years |
|---|---|
| Polaris Big Boss 400 / 425 / 500 | 1996-1999 |
| Polaris Scrambler 400 / 425 / 500 | 1996-1999 |
| Polaris Sportsman 400 / 425 / 500 | 1996-1999 |
| Polaris Magnum 400 / 425 / 500 | 1996-1999 |
| Polaris Xplorer 400 / 425 / 500 | 1996-1999 |
OEM Part Number Cross Reference
Aftermarket replacement. OEM part numbers are listed for reference only.
| Part Number | Manufacturer / Brand |
|---|---|
| 4110209 | Polaris |
Frequently Asked Questions
Will this fit without modification?
Yes. It is a plug-and-play direct replacement for the original Polaris switch, with a single four wire plug and the connector supplied, so the loom does not need to be cut or spliced. Check Polaris part number 4110209 against your original unit before ordering.
What is included?
One two position ignition key switch, two keys and a connector, all tested before dispatch.
How do I know my old key switch has failed?
Disconnect the battery, then test continuity across the switch terminals with the key off and again with it on. A healthy switch gives a clean make and a clean break with no change when the barrel or wiring is moved. Intermittent readings, a key that only works held at an angle, or a barrel that will not turn smoothly all indicate a worn switch.
Will it physically fit my dash panel?
The switch body measures 55 mm long by 37 mm wide by 37 mm high, matching the original Polaris unit for this model range. Measure the aperture in your dash panel against those figures if your machine has been modified or fitted with a non-standard panel.
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