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Stator, Kokusan Flywheel & Puller Kit for Aprilia RSV4 & Tuono V4 1000, 1100 2011-2020

Stator, Kokusan Flywheel & Puller Kit for Aprilia RSV4 & Tuono V4 1000, 1100 2011-2020

SKU:RMS900-103880

Regular price £308.10 GBP
Regular price £369.72 GBP Sale price £308.10 GBP
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Improved Stator, Kokusan Flywheel and Puller Upgrade for Aprilia

Aprilia RSV4 and Tuono V4 1000 1100 - 2011-2020

This is a heavy-duty recall-type charging system upgrade kit that addresses the stator, flywheel and voltage regulator failures these Aprilia models are known for. The original design used extremely strong magnets in the flywheel, and the resulting heat output burned up or shorted the stator winding.

The fix is to replace the original flywheel with a Kokusan unit carrying lower strength magnets, which drops the stator output and the heat generation with it, and to fit a triple-tested heavy-duty stator at the same time. The kit is supplied complete with the crankcase cover gasket and the correct flywheel puller, so the job can be done in one go without hunting for the special tool.

Key Features

  • Heavy-duty Kokusan brand recall-type OEM flywheel with lower strength magnets
  • Triple-tested heavy-duty stator
  • Stator crankcase cover gasket included
  • Flywheel puller included - 36 mm x 1.5 right hand male thread
  • Lower stator output and lower heat generation than the original set-up
  • Dispatched from the UK with technical fitment support

Technical Specs

Specification Detail
SKU / Part Code RMS900-103880
Stator interior diameter 43 mm
Stator exterior diameter 105 mm
Stator thickness 13.8 mm
Wire length (stator to grommet) 125 mm
Wire length (grommet to plug) 320 mm
Stator wires / plugs / pins 3 wires, 1 plug, 3 pins
Stator resistance Yellow to Yellow = 0.3 ohms +/-20%
Flywheel exterior diameter 121 mm
Flywheel interior diameter 107 mm
Flywheel centre housing diameter 19 mm interior / 34 mm exterior
Flywheel thickness 35.3 mm exterior / 31.65 mm interior
Puller thread 36 mm x 1.5 right hand male
Puller length 60 mm
Puller diameter 48 mm exterior / 35 mm interior
Condition New aftermarket
Warranty 12 months

Vehicle Fitment Guide

Make & Model Years
Aprilia RSV4 2011-2020
Aprilia Tuono V4 1000 2011-2020
Aprilia Tuono V4 1100 2011-2020

OEM Part Number Cross Reference

Aftermarket replacement. OEM part numbers are listed for reference only.

Part Number Manufacturer / Brand
2D000049 Stator and flywheel - OEM reference
1A010574 Stator and flywheel - OEM reference
897479 Stator - OEM reference
RMS050-103753 Gasket - RMSTATOR
020913Y Puller - OEM reference

Frequently Asked Questions

Does it fit without modification?

Yes. On the models listed above the kit replaces the original stator and flywheel directly, and the correct puller is supplied so no modification or improvised tooling is needed.

What is included in the kit?

A heavy-duty Kokusan brand recall-type OEM flywheel, a triple-tested heavy-duty stator, the stator crankcase cover gasket and the flywheel puller.

How do I tell the old stator has failed?

Measure between the yellow wires - this stator reads 0.3 ohms plus or minus 20 per cent - and check for continuity from any winding to earth. Burned or discoloured winding, a shorted reading or continuity to earth all confirm failure, and on these models it is usually the heat from the original flywheel that caused it.

Why does the flywheel need changing as well?

Because the flywheel magnets are the root cause. The original unit uses extremely strong magnets whose heat output burns up or shorts the stator winding, so fitting a stator on its own leaves the same conditions in place. The Kokusan flywheel supplied here uses lower strength magnets, dropping both the stator output and the heat it has to survive.

Dispatched from the UK · 12-month warranty · Fitment support from our technical team
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Shipping calculated at checkout. Free shipping over £150. Terms apply