Stator, Kokusan Flywheel & Puller Kit for Aprilia RSV4 & Tuono V4 1000, 1100 2011-2020
Stator, Kokusan Flywheel & Puller Kit for Aprilia RSV4 & Tuono V4 1000, 1100 2011-2020
SKU:RMS900-103880
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Improved Stator, Kokusan Flywheel and Puller Upgrade for Aprilia
Aprilia RSV4 and Tuono V4 1000 1100 - 2011-2020
This is a heavy-duty recall-type charging system upgrade kit that addresses the stator, flywheel and voltage regulator failures these Aprilia models are known for. The original design used extremely strong magnets in the flywheel, and the resulting heat output burned up or shorted the stator winding.
The fix is to replace the original flywheel with a Kokusan unit carrying lower strength magnets, which drops the stator output and the heat generation with it, and to fit a triple-tested heavy-duty stator at the same time. The kit is supplied complete with the crankcase cover gasket and the correct flywheel puller, so the job can be done in one go without hunting for the special tool.
Key Features
- Heavy-duty Kokusan brand recall-type OEM flywheel with lower strength magnets
- Triple-tested heavy-duty stator
- Stator crankcase cover gasket included
- Flywheel puller included - 36 mm x 1.5 right hand male thread
- Lower stator output and lower heat generation than the original set-up
- Dispatched from the UK with technical fitment support
Technical Specs
| Specification | Detail |
|---|---|
| SKU / Part Code | RMS900-103880 |
| Stator interior diameter | 43 mm |
| Stator exterior diameter | 105 mm |
| Stator thickness | 13.8 mm |
| Wire length (stator to grommet) | 125 mm |
| Wire length (grommet to plug) | 320 mm |
| Stator wires / plugs / pins | 3 wires, 1 plug, 3 pins |
| Stator resistance | Yellow to Yellow = 0.3 ohms +/-20% |
| Flywheel exterior diameter | 121 mm |
| Flywheel interior diameter | 107 mm |
| Flywheel centre housing diameter | 19 mm interior / 34 mm exterior |
| Flywheel thickness | 35.3 mm exterior / 31.65 mm interior |
| Puller thread | 36 mm x 1.5 right hand male |
| Puller length | 60 mm |
| Puller diameter | 48 mm exterior / 35 mm interior |
| Condition | New aftermarket |
| Warranty | 12 months |
Vehicle Fitment Guide
| Make & Model | Years |
|---|---|
| Aprilia RSV4 | 2011-2020 |
| Aprilia Tuono V4 1000 | 2011-2020 |
| Aprilia Tuono V4 1100 | 2011-2020 |
OEM Part Number Cross Reference
Aftermarket replacement. OEM part numbers are listed for reference only.
| Part Number | Manufacturer / Brand |
|---|---|
| 2D000049 | Stator and flywheel - OEM reference |
| 1A010574 | Stator and flywheel - OEM reference |
| 897479 | Stator - OEM reference |
| RMS050-103753 | Gasket - RMSTATOR |
| 020913Y | Puller - OEM reference |
Frequently Asked Questions
Does it fit without modification?
Yes. On the models listed above the kit replaces the original stator and flywheel directly, and the correct puller is supplied so no modification or improvised tooling is needed.
What is included in the kit?
A heavy-duty Kokusan brand recall-type OEM flywheel, a triple-tested heavy-duty stator, the stator crankcase cover gasket and the flywheel puller.
How do I tell the old stator has failed?
Measure between the yellow wires - this stator reads 0.3 ohms plus or minus 20 per cent - and check for continuity from any winding to earth. Burned or discoloured winding, a shorted reading or continuity to earth all confirm failure, and on these models it is usually the heat from the original flywheel that caused it.
Why does the flywheel need changing as well?
Because the flywheel magnets are the root cause. The original unit uses extremely strong magnets whose heat output burns up or shorts the stator winding, so fitting a stator on its own leaves the same conditions in place. The Kokusan flywheel supplied here uses lower strength magnets, dropping both the stator output and the heat it has to survive.
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