Mosfet Regulator Rectifier for Polaris RZR 900 – Reliable Replacement Part
Mosfet Regulator Rectifier for Polaris RZR 900 – Reliable Replacement Part
SKU:RMS020-103775
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MOSFET Regulator RMS020-103775 for Polaris RZR, Ranger, Sportsman, ACE and General
Polaris RZR 900 and 1000, Ranger 570 and 1000, Sportsman, ACE and General, 2012-2025
This is a MOSFET-type voltage rectifier regulator, part number RMS020-103775, built as a direct replacement for the OEM diode-style regulator on Polaris RZR 900 and 1000, Ranger 570 and 1000, Sportsman, ACE and General machines from 2012 to 2025. It is plug-and-play, uses higher grade electrical components than the original and comes with an improved heat sink and improved charging capability. All units are tested before shipping.
The MOSFET design is the key difference. It runs cooler than all OEM diode-style regulators, and it carries overheat protection - if it does get too hot it shuts off temporarily to cool rather than burning out, which is how conventional units usually fail. Running cooler means less load on the stator, so the engine does less work and uses less fuel, the battery receives cleaner regulated energy and lasts longer, and more engine power is available. The unit uses two plugs, five pins and five wires with a generous 2500 mm lead length, so it can be mounted where airflow is best. It delivers a minimum charging voltage of 14.5 V plus or minus 0.5 V, handles a maximum charging current of 50 A / 500 W, holds open circuit voltage below 15 V and operates from -20 C to 85 C. Before fitting, check the AC output of the stator, replace any burned connectors, repair melted wiring and apply hi-temp dielectric grease to all connectors. Disconnect the battery before servicing and have the work done by a qualified technician.
Key Features
- MOSFET direct replacement for the OEM diode-style regulator
- Runs cooler than all OEM diode-style regulators
- Overheat protection shuts the unit off temporarily instead of burning out
- Plug-and-play installation
- Improved heat sink and improved charging capability
- Higher grade of electrical components
- Less stator load, so less work for the engine and less fuel used
- Steadier regulated energy extends battery life
- Long 2500 mm leads allow flexible mounting
- Rated to 50 A / 500 W maximum charging current
- All units tested before shipping
Technical Specs
| Specification | Detail |
|---|---|
| Part number | RMS020-103775 |
| Type | MOSFET regulator rectifier |
| Width | 110 mm |
| Length | 121 mm |
| Height | 43 mm |
| Fixation holes, centre to centre | 85 mm |
| Number of plugs | 2 |
| Number of pins | 5 |
| Number of wires | 5 |
| Wire length | 2500 mm |
| Minimum charging voltage | 14.5 V +/- 0.5 V |
| Maximum charging current | 50 A / 500 W |
| Open circuit voltage | Less than 15 V |
| Operating temperature | -20 C to 85 C |
Vehicle Fitment Guide
The overall coverage stated by the manufacturer for this part is 2012 to 2025.
| Make & Model | Years |
|---|---|
| Polaris RZR 900 | Within 2012-2025 |
| Polaris RZR 1000 | Within 2012-2025 |
| Polaris Ranger 570 | Within 2012-2025 |
| Polaris Ranger 1000 | Within 2012-2025 |
| Polaris Sportsman | Within 2012-2025 |
| Polaris ACE | Within 2012-2025 |
| Polaris General | Within 2012-2025 |
OEM Part Number Cross Reference
Aftermarket replacement. OEM part numbers are listed for reference only.
| Part Number | Manufacturer / Brand |
|---|---|
| 4014856 | Polaris - MOSFET voltage regulator and harness |
| 4014405 | Polaris - MOSFET voltage regulator |
| 4015231 | Polaris - MOSFET voltage regulator |
| 4016868 | Polaris - MOSFET voltage regulator and harness |
| 2207959 | Polaris - MOSFET voltage regulator |
| 4012941 | Polaris - harness |
| 4013978 | Polaris - harness |
| 4015816 | Polaris - harness |
Frequently Asked Questions
Do I need to modify anything to fit this?
No. It is a plug-and-play direct replacement for the OEM regulator, using two plugs and five pins with 85 mm fixation hole spacing. Replace any burned or corroded connectors and repair melted wiring first, and apply hi-temp dielectric grease to the connections.
What makes a MOSFET regulator better than the original?
A MOSFET unit switches the stator coils on or off instead of dumping unwanted energy as heat, so it runs cooler than all OEM diode-style regulators, puts less load on the stator, uses less fuel and delivers steadier power that extends battery life. It also has overheat protection that shuts it off temporarily rather than letting it burn out.
How do I know the old regulator has failed?
A healthy system should show at least 14.5 V plus or minus 0.5 V at the battery. Low or wildly varying charging voltage, a battery that keeps going flat, and melted or corroded connectors at the regulator all point to a failed unit. Check the stator AC output too, as a faulty stator will damage a new regulator.
How long are the leads?
The five wires are 2500 mm long, which gives you plenty of freedom to mount the unit where it gets the best airflow rather than being tied to the original position.
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