Voltage Regulator Rectifier for Polaris Outlaw 110, RZR 170 & Sportsman 110 EFI 2015-2023
Voltage Regulator Rectifier for Polaris Outlaw 110, RZR 170 & Sportsman 110 EFI 2015-2023
SKU:RMS020-104420
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Voltage Regulator Rectifier - RMS020-104420
Polaris Outlaw 110, RZR 170 and Sportsman 110 EFI 2015-2023
This is a brand new aftermarket voltage regulator rectifier for the Polaris youth range, supplied as a direct replacement to your original unit. The regulator rectifier is the component that converts the alternating current produced by the stator into direct current and holds the system at a safe charging voltage. When it fails, the battery either never charges or is steadily overcharged and cooked - both of which leave a young rider stranded, and neither of which is fixed by fitting another battery.
The unit is a plug-and-play, direct fit: no assembly required, and it uses the same single 5-pin plug and 5 wires as the factory part. It is built with a higher grade of electric components than the original and carries improved heat sink and charging capabilities, which matters on these small machines where the regulator is often tucked into a poorly ventilated corner of the frame. The body measures 77 x 77 x 27 mm with a 160 mm wire tail. The quality exceeds the OEM equipment, and all products shipped are tested. Cross-references Polaris OEM number 0455032.
Key Features
- Brand new aftermarket voltage regulator rectifier
- Direct replacement to your original unit
- Plug-and-play, direct fit, easy installation
- No assembly required
- Higher grade of electric components
- Improved heat sink and charging capabilities
- Quality exceeds the OEM equipment
- All products shipped are tested
Technical Specs
| Specification | Detail |
|---|---|
| Part Number | RMS020-104420 |
| Width | 77 mm |
| Length | 77 mm |
| Height | 27 mm |
| Wire Length | 160 mm |
| Fixation Hole Centre-to-Centre | 27 mm |
| Number of Plugs | 1 |
| Number of Pins | 5 |
| Number of Wires | 5 |
| Minimum Charging Voltage | 14.5 V +/- 0.5 V |
| Maximum Charging Current | 50 A / 500 W |
| Open Circuit Voltage | < 15 V |
| Operation Temperature | -20°C to 85°C |
Vehicle Fitment Guide
Years shown are the overall coverage span for this part. Please confirm against the OEM part number on your original unit before ordering.
| Make & Model | Years |
|---|---|
| Polaris Outlaw 110 | 2015-2023 |
| Polaris RZR 170 | 2015-2023 |
| Polaris Sportsman 110 EFI | 2015-2023 |
OEM Part Number Cross Reference
Aftermarket replacement. OEM part numbers are listed for reference only.
| Part Number | Manufacturer / Brand |
|---|---|
| 0455032 | Polaris |
Frequently Asked Questions
Will this fit without modification?
Yes. It is plug-and-play and direct fit on the listed Polaris models, with no assembly required. It uses the same single 5-pin plug and 5 wires as the original and mounts on 27 mm fixing hole centres, so it goes straight back into the factory position.
What is included?
You receive the voltage regulator rectifier unit itself with its 160 mm wiring tail and factory-pattern plug, ready to fit. The existing Polaris mounting hardware is reused.
How do I know my regulator rectifier has failed?
The classic symptom is a battery that goes flat over a few rides and will not stay charged even after a full overnight charge. The opposite fault - overcharging - shows as a battery that gets hot, smells of sulphur or vents electrolyte, and bulbs that blow repeatedly. Measure the voltage across the battery with the engine running: the system should sit around 14.5 V +/- 0.5 V. Below that, or above 15 V, and the regulator rectifier is the prime suspect.
Is this the same part across the Outlaw, RZR and Sportsman youth models?
Yes - Polaris uses one regulator rectifier, OEM number 0455032, across the Outlaw 110, RZR 170 and Sportsman 110 EFI. Before ordering, read the number moulded or printed on the unit currently fitted to your machine and check it against the cross reference table above, as that is the most reliable way to confirm fitment.
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