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Stator for Kawasaki KLF 220 Bayou 1988-1995 - Replaces 21003-1262

Stator for Kawasaki KLF 220 Bayou 1988-1995 - Replaces 21003-1262

SKU:RM01318

Regular price £234.90 GBP
Regular price £281.88 GBP Sale price £234.90 GBP
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Stator for Kawasaki KLF 220 Bayou

Fits KLF 220 Bayou, 1988 to 1995 - Part RM01318

This is a brand new stator for the Kawasaki KLF 220 Bayou, covering model years 1988 to 1995. It is a direct replacement for the original Kawasaki unit and installs plug-and-play behind the flywheel with no modification to the engine case or the wiring loom. The stator carries both the alternator winding, which generates the alternating current the regulator rectifier turns into charging voltage, and a separate source winding that supplies the ignition system.

The Bayou 220 is a simple, durable machine and many are still working thirty-plus years after they left the factory, which means the original stator has usually had a very long life by the time it fails. When it does go, the symptoms depend on which winding has broken down. A failed alternator winding shows up as a battery that will not stay charged, lights that dim at idle and brighten with revs, and a machine that needs a jump start after standing. A failed source winding shows up as a weak or absent spark, a misfire that worsens as the engine heats up, or a machine that simply will not fire. This replacement is built on the highest grade lamination materials and wound with the highest grade copper, insulated to withstand 200 degrees Celsius, and it is supplied with the connector and the rubber grommet already fitted. Every unit is tested before dispatch.

Key Features

  • Brand new stator, a direct replacement for the original unit
  • Plug-and-play, direct fit, easy installation
  • Highest grade lamination materials
  • Highest grade copper windings, resistant to 200 degrees Celsius
  • Carries both the alternator and the ignition source windings
  • Connector included
  • Rubber grommet included
  • All products shipped are tested

Technical Specs

Specification Detail
Alternator resistance (Yellow to Yellow) 0.4 ohms +/- 20%
Source resistance (Red to Black/Red) 140 ohms +/- 20%
Number of wires 4
Number of plugs 2
Number of pins 4
Wire length, stator to grommet 100 mm
Wire length, grommet to plug 150 mm and 900 mm
Interior diameter 34 mm
Exterior diameter 92 mm
Thickness 18 mm
Winding temperature rating 200 degrees Celsius

Vehicle Fitment Guide

Make & Model Years
Kawasaki KLF 220 Bayou 1988 - 1995

OEM Part Number Cross Reference

Aftermarket replacement. OEM part numbers are listed for reference only.

Part Number Manufacturer / Brand
21003-1262 Kawasaki
21003-1172 Kawasaki
RM01318 RMSTATOR (this part)

Frequently Asked Questions

Will this fit without modification?

Yes. It is a plug-and-play direct fit for the KLF 220 Bayou from 1988 to 1995. The 34 mm bore, the 92 mm outer diameter and the two connectors match the original, so no cutting or splicing is needed. Confirm the number on your existing unit reads 21003-1262 or 21003-1172 before ordering.

What is included in the box?

The stator unit, the connector and the rubber grommet.

How do I know my old stator has failed?

With a multimeter on the ohms range, measure yellow to yellow: a healthy alternator winding reads about 0.4 ohms, plus or minus 20 per cent. Measure red to black/red for the source winding: about 140 ohms, plus or minus 20 per cent. An open circuit on either, or continuity between any winding wire and the stator body, means the unit has failed. On a machine of this age it is also worth inspecting the wiring at the grommet, where decades of vibration can chafe the insulation.

Why do the two harness legs have different lengths?

This stator uses two separate plugs on legs of different lengths - one at 150 mm from the grommet and one at 900 mm - so that each circuit reaches its own connection point on the Bayou's loom. The long leg is normal for this application and should not be shortened.

Dispatched from the UK · 12-month warranty · Fitment support from our technical team
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Shipping calculated at checkout. Free shipping over £150. Terms apply